Guangzhou Rich Union Import and Export Trading Co.,Ltd
Hede automation machinery
Contact: NancyZheng whatspp:8613168387415 email:nancy@gz-time.com.cn
Payment term: T/T, 50% deposit pay advance,50% balance be paid before shipment, T/T or Western Union
Disposable Mask Full-Automatic Production Line (1+1)
FZY-100
1. Product Introduction
This equipment is mainly used for the manufacture of disposable masks, using ultrasonic welding and photoelectric control technology, which can complete the welding of the mask body and ear straps at a time, with a double channel structure. The fully automatic standardization process can greatly reduce labor costs, and effectively reduce manual contact in the production process to achieve aseptic standards, which is the ideal equipment for mask making.
Device model | FZY-100 |
Equipment size | 6200*3684*1985mm |
Equipment weight | Filming machine (including material rack): Two ear strap machines: (2200 × 1400 × 1700mm) * 2 Weight: 680KG Conveying system: 120KG Total: 1080KG |
Site requirements | 9 * 4.5m (At least 0.7m space should be kept around the machine) |
Compressed air | 0.4-0.7Mpa 300L/min |
Total power | 12kw |
Production capacity | 70-90 pieces / min |
2.Equipment Details Diagram
【1】Material shelf
According to the manufacturer's own production requirements, the required raw materials (25 g PP non-woven fabric, 25 g melt-blown fabric, 25 g PP non-woven fabric, nose bridge) are placed on the material rack.
【2】Mask film machine
The punching structure folds the main body of the passing raw materials, automatically wears the nose bridge, and automatically cuts to produce a semi-finished mask.
【3】Earband welding machine
The earband welding machine transfers the semi-finished masks that have been diverted and uses ultrasonic welding technology to weld the earbands to the mask body to complete the earband welding of the flat mask.
3.Main advantages:
l The entire equipment is fully automated.
l The mask body and ear straps are welded with high-quality ultrasonic waves, the indentation is firm and beautiful, and the defective rate is low.
l Automatic stacking function reduces labor costs.
l Computer PLC programming control, easy to operate, intelligent and efficient.
l The whole machine adopts aluminum alloy structure, which is firm and does not rust.
4.Process flow layers
and
5. Applicable material specifications
Content | Material name | Material consumption | Unit | Remarks |
Raw materials (Customers can self-control raw materials according to cost) | 25g PP nonwoven fabric | 0.42 | Pic/gram | The outermost layer uses 25 grams of waterproof PP non-woven fabric |
25g meltblown cloth | 0.42 | Pic/gram | Intermediate filter 90 meltblown cloth | |
25g PP nonwoven fabric | 0.42 | Pic/gram | Non-woven fabric used for the innermost layer | |
nose bridge strip | 0.28 | Pic/gram | 3mm single iron core bridge 3,500 masks produced per kilometer 350 meters | |
Ear strap rope | 0.33 | Pic/gram | 2.5MM diameter ear strap rope 1000 meters per kilogram, each mask uses 30CM |
6.Equipment composition
Part Name | Model | Quantity |
1 + 1 full automatic production line | FZY-100 | 1 |
7.Capacity and operation：
7.1 Pre-process: fully automated
Automatic feeding and cutting machine (automatic feeding, welding nose bridge, embossing, edge banding, cutting).
1 unit production capacity: 70-90 tablets per minute; 24 hours a day operation, capacity: about 100800 tablets.
7.2 The actual area of this production line is about 45 ㎡
The materials and supporting space required for production are designed by the buyer. Each automatic line needs to be equipped with 2 people per shift (excluding packaging and other personnel).
an absorb moisture, and the middle layer is the filter layer. The filtering and anti bacteria effect can reach 99.99%. After the production is completed, it is sterilized by ethylene oxide and placed in a static position for volatilization toxicity, and then sealed and packed.
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